[{"intvolume":"        32","citation":{"havard":"F. Simoni, A. Huxol, F.-J. Villmer, Improving surface quality in selective laser melting based tool making, Journal of Intelligent Manufacturing. 32 (2021) 1927–1938.","ufg":"<b>Simoni, Filippo/Huxol, Andrea/Villmer, Franz-Josef</b>: Improving surface quality in selective laser melting based tool making, in: <i>Journal of Intelligent Manufacturing</i> 32 (2021), H. 7,  S. 1927–1938.","mla":"Simoni, Filippo, et al. “Improving Surface Quality in Selective Laser Melting Based Tool Making.” <i>Journal of Intelligent Manufacturing</i>, vol. 32, no. 7, 2021, pp. 1927–38, <a href=\"https://doi.org/10.1007/s10845-021-01744-9\">https://doi.org/10.1007/s10845-021-01744-9</a>.","short":"F. Simoni, A. Huxol, F.-J. Villmer, Journal of Intelligent Manufacturing 32 (2021) 1927–1938.","ama":"Simoni F, Huxol A, Villmer FJ. Improving surface quality in selective laser melting based tool making. <i>Journal of Intelligent Manufacturing</i>. 2021;32(7):1927-1938. doi:<a href=\"https://doi.org/10.1007/s10845-021-01744-9\">10.1007/s10845-021-01744-9</a>","chicago":"Simoni, Filippo, Andrea Huxol, and Franz-Josef Villmer. “Improving Surface Quality in Selective Laser Melting Based Tool Making.” <i>Journal of Intelligent Manufacturing</i> 32, no. 7 (2021): 1927–38. <a href=\"https://doi.org/10.1007/s10845-021-01744-9\">https://doi.org/10.1007/s10845-021-01744-9</a>.","din1505-2-1":"<span style=\"font-variant:small-caps;\">Simoni, Filippo</span> ; <span style=\"font-variant:small-caps;\">Huxol, Andrea</span> ; <span style=\"font-variant:small-caps;\">Villmer, Franz-Josef</span>: Improving surface quality in selective laser melting based tool making. In: <i>Journal of Intelligent Manufacturing</i> Bd. 32. Dordrecht [u.a.], Springer Science and Business Media (2021), Nr. 7, S. 1927–1938","apa":"Simoni, F., Huxol, A., &#38; Villmer, F.-J. (2021). Improving surface quality in selective laser melting based tool making. <i>Journal of Intelligent Manufacturing</i>, <i>32</i>(7), 1927–1938. <a href=\"https://doi.org/10.1007/s10845-021-01744-9\">https://doi.org/10.1007/s10845-021-01744-9</a>","ieee":"F. Simoni, A. Huxol, and F.-J. Villmer, “Improving surface quality in selective laser melting based tool making,” <i>Journal of Intelligent Manufacturing</i>, vol. 32, no. 7, pp. 1927–1938, 2021, doi: <a href=\"https://doi.org/10.1007/s10845-021-01744-9\">10.1007/s10845-021-01744-9</a>.","van":"Simoni F, Huxol A, Villmer FJ. Improving surface quality in selective laser melting based tool making. Journal of Intelligent Manufacturing. 2021;32(7):1927–38.","bjps":"<b>Simoni F, Huxol A and Villmer F-J</b> (2021) Improving Surface Quality in Selective Laser Melting Based Tool Making. <i>Journal of Intelligent Manufacturing</i> <b>32</b>, 1927–1938.","chicago-de":"Simoni, Filippo, Andrea Huxol und Franz-Josef Villmer. 2021. Improving surface quality in selective laser melting based tool making. <i>Journal of Intelligent Manufacturing</i> 32, Nr. 7: 1927–1938. doi:<a href=\"https://doi.org/10.1007/s10845-021-01744-9\">10.1007/s10845-021-01744-9</a>, ."},"publisher":"Springer Science and Business Media","keyword":["Direct rapid tooling","Toolmaking","Additive manufacturing process chain","Process control","Production systems","Selective laser melting","Surface roughness","Laser surface remelting"],"publication":"Journal of Intelligent Manufacturing","isi":"1","title":"Improving surface quality in selective laser melting based tool making","department":[{"_id":"DEP7000"}],"publication_status":"published","publication_identifier":{"eissn":["1572-8145"],"issn":["0956-5515"]},"issue":"7","doi":"10.1007/s10845-021-01744-9","place":"Dordrecht [u.a.]","status":"public","author":[{"last_name":"Simoni","full_name":"Simoni, Filippo","first_name":"Filippo"},{"full_name":"Huxol, Andrea","id":"43559","last_name":"Huxol","first_name":"Andrea"},{"first_name":"Franz-Josef","last_name":"Villmer","id":"14290","full_name":"Villmer, Franz-Josef"}],"volume":32,"_id":"12790","type":"scientific_journal_article","page":"1927-1938","abstract":[{"lang":"eng","text":"n the last years, Additive Manufacturing, thanks to its capability of continuous improvements in performance and cost-efficiency, was able to partly replace and redefine well-established manufacturing processes. This research is based on the idea to achieve great cost and operational benefits especially in the field of tool making for injection molding by combining traditional and additive manufacturing in one process chain. Special attention is given to the surface quality in terms of surface roughness and its optimization directly in the Selective Laser Melting process. This article presents the possibility for a remelting process of the SLM parts as a way to optimize the surfaces of the produced parts. The influence of laser remelting on the surface roughness of the parts is analyzed while varying machine parameters like laser power and scan settings. Laser remelting with optimized parameter settings considerably improves the surface quality of SLM parts and is a great starting point for further post-processing techniques, which require a low initial value of surface roughness."}],"date_updated":"2025-06-26T13:41:37Z","year":"2021","user_id":"83781","date_created":"2025-04-15T09:17:22Z","external_id":{"isi":["000636136100001"]},"language":[{"iso":"eng"}]},{"abstract":[{"text":"Additive Manufacturing has arisen as a ground-breaking set of technologies that, thanks to their capability of continuous improvements in performance and cost-efficiency, was able in the last years to replace well-established manufacturing processes. Proficiency in the fabrication of highly complex parts forced this astonishing development. This research is based on the idea that through the integration of additive and conventional manufacturing technologies it is possible to achieve great cost and operational benefits especially in the field of tool making for injection molding. Such an integrated manufacturing solution could overcome the limitations of independent additive, subtractive, and post-processing procedures by strengthening their potentialities. The present study highlights the opportunities of a synergy between the above-mentioned manufacturing technologies for the optimized fabrication of injection molds. An additive manufacturing process chain is presented, and special attention is given to the surface quality and its optimization directly in the Selective Laser Melting process. The potentialities of the Laser Surface Re-melting technique are analyzed, and the process optimization leads to a reduction of 45% of the average roughness directly in the SLM process. (C) 2019, IFAC (International Federation of Automatic Control) Hosting by Elsevier Ltd. All rights reserved.","lang":"eng"}],"volume":52,"_id":"12792","type":"conference_editor_article","page":"254-259","status":"public","author":[{"first_name":"Filippo","last_name":"Simoni","full_name":"Simoni, Filippo"},{"first_name":"Andrea","last_name":"Huxol","full_name":"Huxol, Andrea","id":"43559"},{"first_name":"Franz-Josef","last_name":"Villmer","full_name":"Villmer, Franz-Josef","id":"14290"}],"place":"Amsterdam [u.a.]","language":[{"iso":"eng"}],"date_created":"2025-04-15T09:32:02Z","user_id":"83781","year":"2019","date_updated":"2025-06-26T13:40:36Z","publisher":"Elsevier BV","citation":{"ieee":"F. Simoni, A. Huxol, and F.-J. Villmer, <i>Approach Towards Surface Improvement in Additively Manufactured Tools</i>, vol. 52. Amsterdam [u.a.]: Elsevier BV, 2019, pp. 254–259. doi: <a href=\"https://doi.org/10.1016/j.ifacol.2019.10.032\">10.1016/j.ifacol.2019.10.032</a>.","van":"Simoni F, Huxol A, Villmer FJ. Approach Towards Surface Improvement in Additively Manufactured Tools. 13th International-Federation-of-Automatic-Control (IFAC) Workshop on Intelligent Manufacturing Systems (IMS). Amsterdam [u.a.]: Elsevier BV; 2019. (IFAC-PapersOnLine; vol. 52).","chicago-de":"Simoni, Filippo, Andrea Huxol und Franz-Josef Villmer. 2019. <i>Approach Towards Surface Improvement in Additively Manufactured Tools</i>. <i>13th International-Federation-of-Automatic-Control (IFAC) Workshop on Intelligent Manufacturing Systems (IMS)</i>. Bd. 52. IFAC-PapersOnLine. Amsterdam [u.a.]: Elsevier BV. doi:<a href=\"https://doi.org/10.1016/j.ifacol.2019.10.032\">10.1016/j.ifacol.2019.10.032</a>, .","bjps":"<b>Simoni F, Huxol A and Villmer F-J</b> (2019) <i>Approach Towards Surface Improvement in Additively Manufactured Tools</i>. Amsterdam [u.a.]: Elsevier BV.","ufg":"<b>Simoni, Filippo/Huxol, Andrea/Villmer, Franz-Josef</b>: Approach Towards Surface Improvement in Additively Manufactured Tools, Bd. 52, Amsterdam [u.a.] 2019 (IFAC-PapersOnLine).","havard":"F. Simoni, A. Huxol, F.-J. Villmer, Approach Towards Surface Improvement in Additively Manufactured Tools, Elsevier BV, Amsterdam [u.a.], 2019.","din1505-2-1":"<span style=\"font-variant:small-caps;\">Simoni, Filippo</span> ; <span style=\"font-variant:small-caps;\">Huxol, Andrea</span> ; <span style=\"font-variant:small-caps;\">Villmer, Franz-Josef</span>: <i>Approach Towards Surface Improvement in Additively Manufactured Tools</i>, <i>IFAC-PapersOnLine</i>. Bd. 52. Amsterdam [u.a.] : Elsevier BV, 2019","apa":"Simoni, F., Huxol, A., &#38; Villmer, F.-J. (2019). Approach Towards Surface Improvement in Additively Manufactured Tools. In <i>13th International-Federation-of-Automatic-Control (IFAC) Workshop on Intelligent Manufacturing Systems (IMS)</i> (Vol. 52, pp. 254–259). Elsevier BV. <a href=\"https://doi.org/10.1016/j.ifacol.2019.10.032\">https://doi.org/10.1016/j.ifacol.2019.10.032</a>","mla":"Simoni, Filippo, et al. “Approach Towards Surface Improvement in Additively Manufactured Tools.” <i>13th International-Federation-of-Automatic-Control (IFAC) Workshop on Intelligent Manufacturing Systems (IMS)</i>, vol. 52, Elsevier BV, 2019, pp. 254–59, <a href=\"https://doi.org/10.1016/j.ifacol.2019.10.032\">https://doi.org/10.1016/j.ifacol.2019.10.032</a>.","ama":"Simoni F, Huxol A, Villmer FJ. <i>Approach Towards Surface Improvement in Additively Manufactured Tools</i>. Vol 52. Elsevier BV; 2019:254-259. doi:<a href=\"https://doi.org/10.1016/j.ifacol.2019.10.032\">10.1016/j.ifacol.2019.10.032</a>","short":"F. Simoni, A. Huxol, F.-J. Villmer, Approach Towards Surface Improvement in Additively Manufactured Tools, Elsevier BV, Amsterdam [u.a.], 2019.","chicago":"Simoni, Filippo, Andrea Huxol, and Franz-Josef Villmer. <i>Approach Towards Surface Improvement in Additively Manufactured Tools</i>. <i>13th International-Federation-of-Automatic-Control (IFAC) Workshop on Intelligent Manufacturing Systems (IMS)</i>. Vol. 52. IFAC-PapersOnLine. Amsterdam [u.a.]: Elsevier BV, 2019. <a href=\"https://doi.org/10.1016/j.ifacol.2019.10.032\">https://doi.org/10.1016/j.ifacol.2019.10.032</a>."},"intvolume":"        52","series_title":"IFAC-PapersOnLine","doi":"10.1016/j.ifacol.2019.10.032","department":[{"_id":"DEP7000"}],"title":"Approach Towards Surface Improvement in Additively Manufactured Tools","publication_status":"published","publication_identifier":{"issn":["2405-8963"]},"conference":{"end_date":"2019-08-14","location":"Oshawa, CANADA","start_date":"2019-08-12","name":"13th International-Federation-of-Automatic-Control (IFAC) Workshop on Intelligent Manufacturing Systems (IMS)"},"publication":"13th International-Federation-of-Automatic-Control (IFAC) Workshop on Intelligent Manufacturing Systems (IMS)","keyword":["Direct rapid tooling","toolmaking","additive manufacturing process chain","process control","production systems","selective laser melting","surface roughness","laser surface re-melting"]},{"oa":"1","citation":{"chicago-de":"Elstermeyer, O. und Franz-Josef Villmer. 2017. SLM Based Tooling for Injection Molding - Focus on Reduced Effort in Surface Quality Optimization. In: <i>Production Engineering and Management</i>, hg. von Elio Padoano, Franz-Josef Villmer, und Department of Production Engineering and Management, 101–113. Publication series in direct digital manufacturing . Lemgo.","bjps":"<b>Elstermeyer O and Villmer F-J</b> (2017) SLM Based Tooling for Injection Molding - Focus on Reduced Effort in Surface Quality Optimization. In Padoano E, Villmer F-J and Department of Production Engineering and Management (eds), <i>Production Engineering and Management</i>. Lemgo, pp. 101–113.","din1505-2-1":"<span style=\"font-variant:small-caps;\">Elstermeyer, O.</span> ; <span style=\"font-variant:small-caps;\">Villmer, Franz-Josef</span>: SLM Based Tooling for Injection Molding - Focus on Reduced Effort in Surface Quality Optimization. In: <span style=\"font-variant:small-caps;\">Padoano, E.</span> ; <span style=\"font-variant:small-caps;\">Villmer, F.-J.</span> ; <span style=\"font-variant:small-caps;\">Department of Production Engineering and Management</span> (Hrsg.): <i>Production Engineering and Management</i>, <i>Publication series in direct digital manufacturing </i>. Lemgo, 2017, S. 101–113","short":"O. Elstermeyer, F.-J. Villmer, in: E. Padoano, F.-J. Villmer, Department of Production Engineering and Management (Eds.), Production Engineering and Management, Lemgo, 2017, pp. 101–113.","chicago":"Elstermeyer, O., and Franz-Josef Villmer. “SLM Based Tooling for Injection Molding - Focus on Reduced Effort in Surface Quality Optimization.” In <i>Production Engineering and Management</i>, edited by Elio Padoano, Franz-Josef Villmer, and Department of Production Engineering and Management, 101–13. Publication Series in Direct Digital Manufacturing . Lemgo, 2017.","mla":"Elstermeyer, O., and Franz-Josef Villmer. “SLM Based Tooling for Injection Molding - Focus on Reduced Effort in Surface Quality Optimization.” <i>Production Engineering and Management</i>, edited by Elio Padoano et al., no. 1, 2017, pp. 101–13.","van":"Elstermeyer O, Villmer F-J. SLM Based Tooling for Injection Molding - Focus on Reduced Effort in Surface Quality Optimization. In: Padoano E, Villmer F-J, Department of Production Engineering and Management, editors. Production Engineering and Management. Lemgo; 2017. p. 101–13. (Publication series in direct digital manufacturing ).","ieee":"O. Elstermeyer and F.-J. Villmer, “SLM Based Tooling for Injection Molding - Focus on Reduced Effort in Surface Quality Optimization,” in <i>Production Engineering and Management</i>, Pordenone, Italy, 2017, no. 1, pp. 101–113.","apa":"Elstermeyer, O., &#38; Villmer, F.-J. (2017). SLM Based Tooling for Injection Molding - Focus on Reduced Effort in Surface Quality Optimization. In E. Padoano, F.-J. Villmer, &#38; Department of Production Engineering and Management (Eds.), <i>Production Engineering and Management</i> (pp. 101–113). Lemgo.","ama":"Elstermeyer O, Villmer F-J. SLM Based Tooling for Injection Molding - Focus on Reduced Effort in Surface Quality Optimization. In: Padoano E, Villmer F-J, Department of Production Engineering and Management, eds. <i>Production Engineering and Management</i>. Publication series in direct digital manufacturing . Lemgo; 2017:101-113.","ufg":"<b>Elstermeyer, O./Villmer, Franz-Josef (2017)</b>: SLM Based Tooling for Injection Molding - Focus on Reduced Effort in Surface Quality Optimization, in: Elio Padoano et. al. (Hgg.): <i>Production Engineering and Management</i> (=<i>Publication series in direct digital manufacturing </i>), Lemgo, S. 101–113.","havard":"O. Elstermeyer, F.-J. Villmer, SLM Based Tooling for Injection Molding - Focus on Reduced Effort in Surface Quality Optimization, in: E. Padoano, F.-J. Villmer, Department of Production Engineering and Management (Eds.), Production Engineering and Management, Lemgo, 2017: pp. 101–113."},"series_title":"Publication series in direct digital manufacturing ","publication_identifier":{"isbn":["978-3-946856-01-6"]},"publication_status":"published","department":[{"_id":"DEP1306"}],"title":"SLM Based Tooling for Injection Molding - Focus on Reduced Effort in Surface Quality Optimization","issue":"1","publication":"Production Engineering and Management","conference":{"name":"Proceedings7th International Conference","end_date":"2017-09-29","location":"Pordenone, Italy","start_date":"2017-09-28"},"keyword":["Tool making","Direct rapid tooling","Additively manufactured molds","Selective laser melting","Additive manufacturing process chain","Post-processing"],"editor":[{"first_name":"Elio","last_name":"Padoano","full_name":"Padoano, Elio"},{"first_name":"Franz-Josef","full_name":"Villmer, Franz-Josef","last_name":"Villmer"}],"abstract":[{"text":"Additive manufacturing technologies can provide cost and time advantages in mold making, compared to traditional approaches. Nevertheless, their applicability is not yet completely proven, especially in terms of surface finishing. The aim of this research work is to create perfect mold inserts by Selective Laser Melting (SLM) and to optimize surface quality. Therefore a process is developed to reduce the effort of surface quality optimization including a high flexibility in design. The tested process shows that simple and affordable methods can lead to usable molds with only minor restrictions in terms of appearance. Due to the initial reduction of layer thicknesses and distinct settings of laser melting parameters, the surface smoothness is significantly enhanced during the SLM building process. Subsequently blasting, manual grinding, as well as polishing operations, enable a selective smoothening of the surface up to a polished finish. As a result, the built tool parts can be used instantly for injection molding.","lang":"eng"}],"page":"101-113","_id":"575","type":"conference","author":[{"first_name":"O.","full_name":"Elstermeyer, O.","last_name":"Elstermeyer"},{"last_name":"Villmer","full_name":"Villmer, Franz-Josef","id":"14290","first_name":"Franz-Josef"}],"status":"public","place":"Lemgo","language":[{"iso":"eng"}],"main_file_link":[{"open_access":"1","url":"https://www.hs-owl.de/fileadmin/diman/Veroeffentlichungen/PEM_2017_Proceeding_web.pdf"}],"corporate_editor":["Department of Production Engineering and Management","Hochschule Ostwestfalen-Lippe"],"date_created":"2019-02-18T11:16:07Z","user_id":"45673","date_updated":"2023-03-15T13:50:01Z","year":2017,"related_material":{"link":[{"relation":"contains","url":"https://www.hs-owl.de/fileadmin/diman/Veroeffentlichungen/PEM_2017_Proceeding_web.pdf"}]}}]