---
_id: '12760'
abstract:
- lang: eng
  text: Various degradation mechanisms can diminish the performance of electrical
    connectors in automobiles over time. It is crucial to gain an in-depth understanding
    of the failure mechanisms and their interactions, as well as to systematically
    analyze the failure mechanisms of connectors, assess their state of health, and
    predict the probability of failure in the future. This work provides a comprehensive
    overview of degradation mechanisms in electrical connectors, including fretting
    corrosion, oxidation, delamination, wear through of the protective coating, stress
    relaxation and plastic deformation. It focuses on mechanisms that contribute to
    increased contact resistance over time and proposes a unified model to explain
    their interactions. The study introduces a structured methodology for assessing
    connector health by outlining key measurement techniques and presenting an efficient
    approach to failure and state analysis that minimizes both testing time and sample
    size. This methodology is supported by analyses of connectors from long-term life
    tests and field-used, field-tested vehicles. Additionally, the study explores
    new aspects of the state analysis for accelerated testing of connectors, supported
    by examples from field-tested vehicles and various test methods, to predict connectors
    lifetime and evaluate the effectiveness of existing testing approaches.
article_number: '109427'
author:
- first_name: Jian
  full_name: Song, Jian
  id: '5297'
  last_name: Song
- first_name: Dirk
  full_name: Hilmert, Dirk
  id: '74212'
  last_name: Hilmert
- first_name: Frederik
  full_name: Kiel, Frederik
  id: '87296'
  last_name: Kiel
citation:
  ama: Song J, Hilmert D, Kiel F. Mechanisms of failure and state analysis of electrical
    connectors in automobiles. <i>Engineering Failure Analysis</i>. 2025;173(5). doi:<a
    href="https://doi.org/10.1016/j.engfailanal.2025.109427">10.1016/j.engfailanal.2025.109427</a>
  apa: Song, J., Hilmert, D., &#38; Kiel, F. (2025). Mechanisms of failure and state
    analysis of electrical connectors in automobiles. <i>Engineering Failure Analysis</i>,
    <i>173</i>(5), Article 109427. <a href="https://doi.org/10.1016/j.engfailanal.2025.109427">https://doi.org/10.1016/j.engfailanal.2025.109427</a>
  bjps: <b>Song J, Hilmert D and Kiel F</b> (2025) Mechanisms of Failure and State
    Analysis of Electrical Connectors in Automobiles. <i>Engineering Failure Analysis</i>
    <b>173</b>.
  chicago: Song, Jian, Dirk Hilmert, and Frederik Kiel. “Mechanisms of Failure and
    State Analysis of Electrical Connectors in Automobiles.” <i>Engineering Failure
    Analysis</i> 173, no. 5 (2025). <a href="https://doi.org/10.1016/j.engfailanal.2025.109427">https://doi.org/10.1016/j.engfailanal.2025.109427</a>.
  chicago-de: Song, Jian, Dirk Hilmert und Frederik Kiel. 2025. Mechanisms of failure
    and state analysis of electrical connectors in automobiles. <i>Engineering Failure
    Analysis</i> 173, Nr. 5. doi:<a href="https://doi.org/10.1016/j.engfailanal.2025.109427">10.1016/j.engfailanal.2025.109427</a>,
    .
  din1505-2-1: '<span style="font-variant:small-caps;">Song, Jian</span> ; <span style="font-variant:small-caps;">Hilmert,
    Dirk</span> ; <span style="font-variant:small-caps;">Kiel, Frederik</span>: Mechanisms
    of failure and state analysis of electrical connectors in automobiles. In: <i>Engineering
    Failure Analysis</i> Bd. 173. Amsterdam [u.a.], Elsevier (2025), Nr. 5'
  havard: J. Song, D. Hilmert, F. Kiel, Mechanisms of failure and state analysis of
    electrical connectors in automobiles, Engineering Failure Analysis. 173 (2025).
  ieee: 'J. Song, D. Hilmert, and F. Kiel, “Mechanisms of failure and state analysis
    of electrical connectors in automobiles,” <i>Engineering Failure Analysis</i>,
    vol. 173, no. 5, Art. no. 109427, 2025, doi: <a href="https://doi.org/10.1016/j.engfailanal.2025.109427">10.1016/j.engfailanal.2025.109427</a>.'
  mla: Song, Jian, et al. “Mechanisms of Failure and State Analysis of Electrical
    Connectors in Automobiles.” <i>Engineering Failure Analysis</i>, vol. 173, no.
    5, 109427, 2025, <a href="https://doi.org/10.1016/j.engfailanal.2025.109427">https://doi.org/10.1016/j.engfailanal.2025.109427</a>.
  short: J. Song, D. Hilmert, F. Kiel, Engineering Failure Analysis 173 (2025).
  ufg: '<b>Song, Jian/Hilmert, Dirk/Kiel, Frederik</b>: Mechanisms of failure and
    state analysis of electrical connectors in automobiles, in: <i>Engineering Failure
    Analysis</i> 173 (2025), H. 5.'
  van: Song J, Hilmert D, Kiel F. Mechanisms of failure and state analysis of electrical
    connectors in automobiles. Engineering Failure Analysis. 2025;173(5).
date_created: 2025-04-04T09:17:03Z
date_updated: 2025-06-25T07:08:31Z
department:
- _id: DEP6012
doi: 10.1016/j.engfailanal.2025.109427
external_id:
  isi:
  - '001431374000001'
intvolume: '       173'
isi: '1'
issue: '5'
keyword:
- Combined failure mechanisms
- Combination of analytical methods
- Procedure of analysis
language:
- iso: eng
place: Amsterdam [u.a.]
publication: Engineering Failure Analysis
publication_identifier:
  eissn:
  - 1873-1961
  issn:
  - 1350-6307
publication_status: published
publisher: Elsevier
quality_controlled: '1'
status: public
title: Mechanisms of failure and state analysis of electrical connectors in automobiles
type: scientific_journal_article
user_id: '83781'
volume: 173
year: '2025'
...
---
_id: '11823'
abstract:
- lang: eng
  text: 'This study investigates the macromechanical and micromechanical behavior
    of oil palm wood by testing the elastomechanical properties in bending, compression
    parallel and perpendicular and tension parallel and perpendicular to the vascular
    bundles of small-size test specimen depending on the position within the trunk,
    the density and the number of vascular bundles per unit area as well as the plantation
    site. All properties tested show a much higher exponential increase with the density,
    following power law relationships with exponents > 1, than common wood species
    and a significant gradient over both trunk height and cross section. Oil palm
    wood can be seen as a unidirectional long-fiber-reinforced bio-composite, if vascular
    bundles are considered as reinforcements (fibers) and parenchymatous ground tissue
    as matrix. The adapted rule-of-mixture based on the number of vascular bundles
    per unit area can be confirmed for the density, but not for the tensile properties,
    because the number of vascular bundles per unit area and share of fibers within
    the bundles is greater in the periphery than in the trunk central tissue. Furthermore,
    cell wall thickening over time is more pronounced in the peripheral than in the
    central tissue and more at the bottom than near the top. Different from small
    test specimens from common wood species, the compression strength exceeds the
    tensile strength: fc,0 : fm : ft,0 is 1.4 : 2.2–1.2 : 1. The performance indices
    for minimum weight design by Ashby and coworkers are comparable to that for coconut
    and date palm wood.'
author:
- first_name: Katja
  full_name: Frühwald-König, Katja
  id: '26232'
  last_name: Frühwald-König
- first_name: Lena
  full_name: Heister, Lena
  id: '71887'
  last_name: Heister
citation:
  ama: 'Frühwald-König K, Heister L. Macro- and micromechanical behavior of oil palm
    wood (Elaeis  guineensis JACQ.): tensile, compression and bending properties.
    <i>European journal of wood and wood products : Holz als Roh- und Werkstoff </i>.
    Published online 2024. doi:<a href="https://doi.org/10.1007/s00107-024-02131-w">https://doi.org/10.1007/s00107-024-02131-w</a>'
  apa: 'Frühwald-König, K., &#38; Heister, L. (2024). Macro- and micromechanical behavior
    of oil palm wood (Elaeis  guineensis JACQ.): tensile, compression and bending
    properties. <i>European Journal of Wood and Wood Products : Holz Als Roh- Und
    Werkstoff </i>. <a href="https://doi.org/10.1007/s00107-024-02131-w">https://doi.org/10.1007/s00107-024-02131-w</a>'
  bjps: '<b>Frühwald-König K and Heister L</b> (2024) Macro- and Micromechanical Behavior
    of Oil Palm Wood (Elaeis  Guineensis JACQ.): Tensile, Compression and Bending
    Properties. <i>European journal of wood and wood products : Holz als Roh- und
    Werkstoff </i>.'
  chicago: 'Frühwald-König, Katja, and Lena Heister. “Macro- and Micromechanical Behavior
    of Oil Palm Wood (Elaeis  Guineensis JACQ.): Tensile, Compression and Bending
    Properties.” <i>European Journal of Wood and Wood Products : Holz Als Roh- Und
    Werkstoff </i>, 2024. <a href="https://doi.org/10.1007/s00107-024-02131-w">https://doi.org/10.1007/s00107-024-02131-w</a>.'
  chicago-de: 'Frühwald-König, Katja und Lena Heister. 2024. Macro- and micromechanical
    behavior of oil palm wood (Elaeis  guineensis JACQ.): tensile, compression and
    bending properties. <i>European journal of wood and wood products : Holz als Roh-
    und Werkstoff </i>. doi:<a href="https://doi.org/10.1007/s00107-024-02131-w">https://doi.org/10.1007/s00107-024-02131-w</a>,
    .'
  din1505-2-1: '<span style="font-variant:small-caps;">Frühwald-König, Katja</span>
    ; <span style="font-variant:small-caps;">Heister, Lena</span>: Macro- and micromechanical
    behavior of oil palm wood (Elaeis  guineensis JACQ.): tensile, compression and
    bending properties. In: <i>European journal of wood and wood products : Holz als
    Roh- und Werkstoff </i>. Berlin, Springer (2024)'
  havard: 'K. Frühwald-König, L. Heister, Macro- and micromechanical behavior of oil
    palm wood (Elaeis  guineensis JACQ.): tensile, compression and bending properties,
    European Journal of Wood and Wood Products : Holz Als Roh- Und Werkstoff . (2024).'
  ieee: 'K. Frühwald-König and L. Heister, “Macro- and micromechanical behavior of
    oil palm wood (Elaeis  guineensis JACQ.): tensile, compression and bending properties,”
    <i>European journal of wood and wood products : Holz als Roh- und Werkstoff </i>,
    2024, doi: <a href="https://doi.org/10.1007/s00107-024-02131-w">https://doi.org/10.1007/s00107-024-02131-w</a>.'
  mla: 'Frühwald-König, Katja, and Lena Heister. “Macro- and Micromechanical Behavior
    of Oil Palm Wood (Elaeis  Guineensis JACQ.): Tensile, Compression and Bending
    Properties.” <i>European Journal of Wood and Wood Products : Holz Als Roh- Und
    Werkstoff </i>, 2024, <a href="https://doi.org/10.1007/s00107-024-02131-w">https://doi.org/10.1007/s00107-024-02131-w</a>.'
  short: 'K. Frühwald-König, L. Heister, European Journal of Wood and Wood Products :
    Holz Als Roh- Und Werkstoff  (2024).'
  ufg: '<b>Frühwald-König, Katja/Heister, Lena</b>: Macro- and micromechanical behavior
    of oil palm wood (Elaeis  guineensis JACQ.): tensile, compression and bending
    properties, in: <i>European journal of wood and wood products : Holz als Roh-
    und Werkstoff </i> (2024).'
  van: 'Frühwald-König K, Heister L. Macro- and micromechanical behavior of oil palm
    wood (Elaeis  guineensis JACQ.): tensile, compression and bending properties.
    European journal of wood and wood products : Holz als Roh- und Werkstoff . 2024;'
date_created: 2024-08-17T06:41:58Z
date_updated: 2025-06-25T13:05:49Z
department:
- _id: DEP7018
doi: https://doi.org/10.1007/s00107-024-02131-w
external_id:
  isi:
  - '001292649800001'
has_accepted_license: '1'
isi: '1'
keyword:
- MECHANICAL-PROPERTIES
- STEM
- FAILURE
language:
- iso: eng
main_file_link:
- open_access: '1'
  url: https://link.springer.com/article/10.1007/s00107-024-02131-w
oa: '1'
place: Berlin
publication: 'European journal of wood and wood products : Holz als Roh- und Werkstoff '
publication_identifier:
  eissn:
  - 1436-736X
  issn:
  - 0018-3768
publication_status: published
publisher: Springer
quality_controlled: '1'
status: public
title: 'Macro- and micromechanical behavior of oil palm wood (Elaeis  guineensis JACQ.):
  tensile, compression and bending properties'
type: industry_journal_article
user_id: '83781'
year: '2024'
...
---
_id: '8353'
abstract:
- lang: eng
  text: A new model for the reliability prediction was developed and validated in
    previous investigations in order to enable the determination of the failure in
    time (FIT) of electrical connectors from highly accelerated life tests (HALT).
    The established testing method considers the influence of temperature, thermal
    cycling and vibration on the failure rates of electrical connectors. Various stress
    levels, i.e. the combinations of different test parameters, were derived from
    the ZVEI Technical Guideline TLF 0214 for low voltage automotive connectors. The
    applied vibrational load was initially defined as a sinusoidal test mode. The
    aim of this study is to investigate the influence of the vibration test mode on
    the failure rates. Two commonly used automotive connectors are chosen and subjected
    to stresses in HALT under two different types of vibrational load. The sinusoidal
    test mode along with the random vibration test mode are taken into account. The
    influence of the vibration test modes is subsequently determined by comparing
    the numbers of failures. Additionally, the principles of determining the coefficient
    of vibration are discussed and the specific coefficients for the chosen connectors
    are calculated based on the test results. A guideline, derived from this investigation,
    to select an appropriate vibration mode and vibration level is provided in order
    to compare the reliability of different electrical connectors.
article_number: '114567'
article_type: original
author:
- first_name: Kevin
  full_name: Krüger, Kevin
  id: '76831'
  last_name: Krüger
- first_name: Haomiao
  full_name: Yuan, Haomiao
  id: '61860'
  last_name: Yuan
- first_name: Jian
  full_name: Song, Jian
  id: '5297'
  last_name: Song
citation:
  ama: 'Krüger K, Yuan H, Song J. The influence of the vibration test mode on the
    failure rate of electrical connectors. <i>Microelectronics reliability : an internat
    journal &#38; world abstracting service</i>. 2022;135(8). doi:<a href="https://doi.org/10.1016/j.microrel.2022.114567">https://doi.org/10.1016/j.microrel.2022.114567</a>'
  apa: 'Krüger, K., Yuan, H., &#38; Song, J. (2022). The influence of the vibration
    test mode on the failure rate of electrical connectors. <i>Microelectronics Reliability :
    An Internat. Journal &#38; World Abstracting Service</i>, <i>135</i>(8), Article
    114567. <a href="https://doi.org/10.1016/j.microrel.2022.114567">https://doi.org/10.1016/j.microrel.2022.114567</a>'
  bjps: '<b>Krüger K, Yuan H and Song J</b> (2022) The Influence of the Vibration
    Test Mode on the Failure Rate of Electrical Connectors. <i>Microelectronics reliability :
    an internat. journal &#38; world abstracting service</i> <b>135</b>.'
  chicago: 'Krüger, Kevin, Haomiao Yuan, and Jian Song. “The Influence of the Vibration
    Test Mode on the Failure Rate of Electrical Connectors.” <i>Microelectronics Reliability :
    An Internat. Journal &#38; World Abstracting Service</i> 135, no. 8 (2022). <a
    href="https://doi.org/10.1016/j.microrel.2022.114567">https://doi.org/10.1016/j.microrel.2022.114567</a>.'
  chicago-de: 'Krüger, Kevin, Haomiao Yuan und Jian Song. 2022. The influence of the
    vibration test mode on the failure rate of electrical connectors. <i>Microelectronics
    reliability : an internat. journal &#38; world abstracting service</i> 135, Nr.
    8. doi:<a href="https://doi.org/10.1016/j.microrel.2022.114567">https://doi.org/10.1016/j.microrel.2022.114567</a>,
    .'
  din1505-2-1: '<span style="font-variant:small-caps;">Krüger, Kevin</span> ; <span
    style="font-variant:small-caps;">Yuan, Haomiao</span> ; <span style="font-variant:small-caps;">Song,
    Jian</span>: The influence of the vibration test mode on the failure rate of electrical
    connectors. In: <i>Microelectronics reliability : an internat. journal &#38; world
    abstracting service</i> Bd. 135. Amsterdam, Elsevier (2022), Nr. 8'
  havard: 'K. Krüger, H. Yuan, J. Song, The influence of the vibration test mode on
    the failure rate of electrical connectors, Microelectronics Reliability : An Internat.
    Journal &#38; World Abstracting Service. 135 (2022).'
  ieee: 'K. Krüger, H. Yuan, and J. Song, “The influence of the vibration test mode
    on the failure rate of electrical connectors,” <i>Microelectronics reliability :
    an internat. journal &#38; world abstracting service</i>, vol. 135, no. 8, Art.
    no. 114567, 2022, doi: <a href="https://doi.org/10.1016/j.microrel.2022.114567">https://doi.org/10.1016/j.microrel.2022.114567</a>.'
  mla: 'Krüger, Kevin, et al. “The Influence of the Vibration Test Mode on the Failure
    Rate of Electrical Connectors.” <i>Microelectronics Reliability : An Internat.
    Journal &#38; World Abstracting Service</i>, vol. 135, no. 8, 114567, 2022, <a
    href="https://doi.org/10.1016/j.microrel.2022.114567">https://doi.org/10.1016/j.microrel.2022.114567</a>.'
  short: 'K. Krüger, H. Yuan, J. Song, Microelectronics Reliability : An Internat.
    Journal &#38; World Abstracting Service 135 (2022).'
  ufg: '<b>Krüger, Kevin/Yuan, Haomiao/Song, Jian</b>: The influence of the vibration
    test mode on the failure rate of electrical connectors, in: <i>Microelectronics
    reliability : an internat. journal &#38; world abstracting service</i> 135 (2022),
    H. 8.'
  van: 'Krüger K, Yuan H, Song J. The influence of the vibration test mode on the
    failure rate of electrical connectors. Microelectronics reliability : an internat
    journal &#38; world abstracting service. 2022;135(8).'
date_created: 2022-06-14T14:59:08Z
date_updated: 2024-08-08T08:45:25Z
ddc:
- '620'
department:
- _id: DEP6012
doi: https://doi.org/10.1016/j.microrel.2022.114567
has_accepted_license: '1'
intvolume: '       135'
issue: '8'
keyword:
- Acceleration factor
- Coefficient of vibration
- Sine sweep
- Random vibration
- Failure rate
language:
- iso: eng
place: Amsterdam
publication: 'Microelectronics reliability : an internat. journal & world abstracting
  service'
publication_identifier:
  issn:
  - 0026-2714
publication_status: published
publisher: Elsevier
status: public
title: The influence of the vibration test mode on the failure rate of electrical
  connectors
type: scientific_journal_article
user_id: '83781'
volume: 135
year: '2022'
...
---
_id: '9204'
abstract:
- lang: eng
  text: The development of autonomous vehicles and the integration of new information
    and communication technologies are making the reliability of electrical systems
    and components in modern vehicles increasingly important. Electrical connectors
    are a crucial component in an electrical on-board system. They are exposed to
    a wide variety of influences by the environment and operating conditions. Thus,
    the degradation of electrical connectors can occur. Material and surface analysis
    methods are the tools used to analyze the degradation mechanisms in connectors
    after lifetime tests, as well as in field operations. Within the framework of
    this study, a wide variety of methods from the analytical scope are presented
    and discussed. The connector surfaces degraded by different failure mechanisms
    are analyzed using various material and surface analysis methods. The quality
    and the nature of the analyses results obtained from various analysis methods
    are compared. Also, this study deals with the benefits and limitations, as well
    as the effort and the specific challenges of different material and surface analytical
    methods for the evaluation of failure mechanisms from the point of view of a material
    and surface analyst.
author:
- first_name: Philipp
  full_name: Kolmer, Philipp
  last_name: Kolmer
- first_name: Abhay Rammurti
  full_name: Shukla, Abhay Rammurti
  id: '72757'
  last_name: Shukla
- first_name: Jian
  full_name: Song, Jian
  id: '5297'
  last_name: Song
citation:
  ama: 'Kolmer P, Shukla AR, Song J. Methods of Material and Surface Analysis for
    the Evaluation of Failure Modes for Electrical Connectors. <i>Technologies : open
    access journal</i>. 2022;10(6):124. doi:<a href="https://doi.org/10.3390/technologies10060124">https://doi.org/10.3390/technologies10060124</a>'
  apa: 'Kolmer, P., Shukla, A. R., &#38; Song, J. (2022). Methods of Material and
    Surface Analysis for the Evaluation of Failure Modes for Electrical Connectors.
    <i>Technologies : Open Access Journal</i>, <i>10</i>(6), 124. <a href="https://doi.org/10.3390/technologies10060124">https://doi.org/10.3390/technologies10060124</a>'
  bjps: '<b>Kolmer P, Shukla AR and Song J</b> (2022) Methods of Material and Surface
    Analysis for the Evaluation of Failure Modes for Electrical Connectors. <i>Technologies :
    open access journal</i> <b>10</b>, 124.'
  chicago: 'Kolmer, Philipp, Abhay Rammurti Shukla, and Jian Song. “Methods of Material
    and Surface Analysis for the Evaluation of Failure Modes for Electrical Connectors.”
    <i>Technologies : Open Access Journal</i> 10, no. 6 (2022): 124. <a href="https://doi.org/10.3390/technologies10060124">https://doi.org/10.3390/technologies10060124</a>.'
  chicago-de: 'Kolmer, Philipp, Abhay Rammurti Shukla und Jian Song. 2022. Methods
    of Material and Surface Analysis for the Evaluation of Failure Modes for Electrical
    Connectors. <i>Technologies : open access journal</i> 10, Nr. 6: 124. doi:<a href="https://doi.org/10.3390/technologies10060124">https://doi.org/10.3390/technologies10060124</a>,
    .'
  din1505-2-1: '<span style="font-variant:small-caps;">Kolmer, Philipp</span> ; <span
    style="font-variant:small-caps;">Shukla, Abhay Rammurti</span> ; <span style="font-variant:small-caps;">Song,
    Jian</span>: Methods of Material and Surface Analysis for the Evaluation of Failure
    Modes for Electrical Connectors. In: <i>Technologies : open access journal</i>
    Bd. 10. Basel, MDPI (2022), Nr. 6, S. 124'
  havard: 'P. Kolmer, A.R. Shukla, J. Song, Methods of Material and Surface Analysis
    for the Evaluation of Failure Modes for Electrical Connectors, Technologies :
    Open Access Journal. 10 (2022) 124.'
  ieee: 'P. Kolmer, A. R. Shukla, and J. Song, “Methods of Material and Surface Analysis
    for the Evaluation of Failure Modes for Electrical Connectors,” <i>Technologies :
    open access journal</i>, vol. 10, no. 6, p. 124, 2022, doi: <a href="https://doi.org/10.3390/technologies10060124">https://doi.org/10.3390/technologies10060124</a>.'
  mla: 'Kolmer, Philipp, et al. “Methods of Material and Surface Analysis for the
    Evaluation of Failure Modes for Electrical Connectors.” <i>Technologies : Open
    Access Journal</i>, vol. 10, no. 6, 2022, p. 124, <a href="https://doi.org/10.3390/technologies10060124">https://doi.org/10.3390/technologies10060124</a>.'
  short: 'P. Kolmer, A.R. Shukla, J. Song, Technologies : Open Access Journal 10 (2022)
    124.'
  ufg: '<b>Kolmer, Philipp/Shukla, Abhay Rammurti/Song, Jian</b>: Methods of Material
    and Surface Analysis for the Evaluation of Failure Modes for Electrical Connectors,
    in: <i>Technologies : open access journal</i> 10 (2022), H. 6,  S. 124.'
  van: 'Kolmer P, Shukla AR, Song J. Methods of Material and Surface Analysis for
    the Evaluation of Failure Modes for Electrical Connectors. Technologies : open
    access journal. 2022;10(6):124.'
date_created: 2022-12-11T12:35:54Z
date_updated: 2024-08-05T07:19:56Z
ddc:
- '600'
department:
- _id: DEP6012
doi: https://doi.org/10.3390/technologies10060124
intvolume: '        10'
issue: '6'
keyword:
- electrical connector
- failure modes
- wear
- fretting corrosion
- analysis
- material
- method
language:
- iso: eng
page: '124'
place: Basel
publication: 'Technologies : open access journal'
publication_identifier:
  eissn:
  - '2227-7080 '
publication_status: published
publisher: MDPI
status: public
title: Methods of Material and Surface Analysis for the Evaluation of Failure Modes
  for Electrical Connectors
type: scientific_journal_article
user_id: '83781'
volume: 10
year: '2022'
...
---
_id: '9213'
abstract:
- lang: eng
  text: The function and reliability of electrical connectors in automotive applications
    is crucial for vehicle safety, especially with regard to E-mobility and autonomous
    driving. For this reason, electrical connectors are being developed for long-term
    use applications. However, a small amount of function failures are still being
    observed in long-term use field vehicles. In this study all electrical connectors
    of five long-term driven vehicles from various car manufacturers are disassembled
    and analyzed. The same analysis procedure is followed for every vehicle and the
    electrical resistance of the connectors is measured to determine electrical failures.
    The contacts of failed connectors are further analyzed using optical microscopy,
    XRF spectroscopy, EDS and detailed contact resistance mapping. By comparing the
    connectors with electrical failures to the same types of connectors with a proper
    electrical resistance, failure mechanisms can be detected and analyzed. The frequency
    of various failure mechanisms is statistically evaluated. The results of the analysis
    provide valuable indications with respect to improvement of the reliability of
    connectors.
author:
- first_name: Dirk
  full_name: Hilmert, Dirk
  id: '74212'
  last_name: Hilmert
- first_name: Haomiao
  full_name: Yuan, Haomiao
  id: '61860'
  last_name: Yuan
- first_name: Jian
  full_name: Song, Jian
  id: '5297'
  last_name: Song
citation:
  ama: Hilmert D, Yuan H, Song J. <i>The Analysis of Failure Mechanisms of Electrical
    Connectors in Long-Term Use Field Vehicles</i>. IEEE; 2022:9-16. doi:<a href="https://doi.org/10.1109/HLM54538.2022.9969820">10.1109/HLM54538.2022.9969820</a>
  apa: 'Hilmert, D., Yuan, H., &#38; Song, J. (2022). The Analysis of Failure Mechanisms
    of Electrical Connectors in Long-term Use Field Vehicles. In <i>Electrical contacts
    - 2022 : proceedings of the Sixty-Seventh IEEE Holm Conference on Electrical Contacts</i>
    (pp. 9–16). IEEE. <a href="https://doi.org/10.1109/HLM54538.2022.9969820">https://doi.org/10.1109/HLM54538.2022.9969820</a>'
  bjps: '<b>Hilmert D, Yuan H and Song J</b> (2022) <i>The Analysis of Failure Mechanisms
    of Electrical Connectors in Long-Term Use Field Vehicles</i>. Piscataway, NJ:
    IEEE.'
  chicago: 'Hilmert, Dirk, Haomiao Yuan, and Jian Song. <i>The Analysis of Failure
    Mechanisms of Electrical Connectors in Long-Term Use Field Vehicles</i>. <i>Electrical
    Contacts - 2022 : Proceedings of the Sixty-Seventh IEEE Holm Conference on Electrical
    Contacts</i>. Piscataway, NJ: IEEE, 2022. <a href="https://doi.org/10.1109/HLM54538.2022.9969820">https://doi.org/10.1109/HLM54538.2022.9969820</a>.'
  chicago-de: 'Hilmert, Dirk, Haomiao Yuan und Jian Song. 2022. <i>The Analysis of
    Failure Mechanisms of Electrical Connectors in Long-term Use Field Vehicles</i>.
    <i>Electrical contacts - 2022 : proceedings of the Sixty-Seventh IEEE Holm Conference
    on Electrical Contacts</i>. Piscataway, NJ: IEEE. doi:<a href="https://doi.org/10.1109/HLM54538.2022.9969820">10.1109/HLM54538.2022.9969820</a>,
    .'
  din1505-2-1: '<span style="font-variant:small-caps;">Hilmert, Dirk</span> ; <span
    style="font-variant:small-caps;">Yuan, Haomiao</span> ; <span style="font-variant:small-caps;">Song,
    Jian</span>: <i>The Analysis of Failure Mechanisms of Electrical Connectors in
    Long-term Use Field Vehicles</i>. Piscataway, NJ : IEEE, 2022'
  havard: D. Hilmert, H. Yuan, J. Song, The Analysis of Failure Mechanisms of Electrical
    Connectors in Long-term Use Field Vehicles, IEEE, Piscataway, NJ, 2022.
  ieee: 'D. Hilmert, H. Yuan, and J. Song, <i>The Analysis of Failure Mechanisms of
    Electrical Connectors in Long-term Use Field Vehicles</i>. Piscataway, NJ: IEEE,
    2022, pp. 9–16. doi: <a href="https://doi.org/10.1109/HLM54538.2022.9969820">10.1109/HLM54538.2022.9969820</a>.'
  mla: 'Hilmert, Dirk, et al. “The Analysis of Failure Mechanisms of Electrical Connectors
    in Long-Term Use Field Vehicles.” <i>Electrical Contacts - 2022 : Proceedings
    of the Sixty-Seventh IEEE Holm Conference on Electrical Contacts</i>, IEEE, 2022,
    pp. 9–16, <a href="https://doi.org/10.1109/HLM54538.2022.9969820">https://doi.org/10.1109/HLM54538.2022.9969820</a>.'
  short: D. Hilmert, H. Yuan, J. Song, The Analysis of Failure Mechanisms of Electrical
    Connectors in Long-Term Use Field Vehicles, IEEE, Piscataway, NJ, 2022.
  ufg: '<b>Hilmert, Dirk/Yuan, Haomiao/Song, Jian</b>: The Analysis of Failure Mechanisms
    of Electrical Connectors in Long-term Use Field Vehicles, Piscataway, NJ 2022.'
  van: 'Hilmert D, Yuan H, Song J. The Analysis of Failure Mechanisms of Electrical
    Connectors in Long-term Use Field Vehicles. Electrical contacts - 2022 : proceedings
    of the Sixty-Seventh IEEE Holm Conference on Electrical Contacts. Piscataway,
    NJ: IEEE; 2022.'
conference:
  end_date: 2022-10-26
  location: Tampa, FL, USA
  name: 67th Holm Conference on Electrical Contacts
  start_date: 2022-10-23
date_created: 2022-12-11T13:55:18Z
date_updated: 2024-08-05T08:18:13Z
department:
- _id: DEP6012
doi: 10.1109/HLM54538.2022.9969820
keyword:
- Connectors
- Resistance
- Spectroscopy
- Optical microscopy
- Microscopy
- Vehicle safety
- Failure analysis
language:
- iso: eng
page: 9 - 16
place: Piscataway, NJ
publication: 'Electrical contacts - 2022 : proceedings of the Sixty-Seventh IEEE Holm
  Conference on Electrical Contacts'
publication_identifier:
  eisbn:
  - 978-1-6654-5965-5
  isbn:
  - 978-1-6654-5966-2
  - 978-1-6654-5967-9
  issn:
  - 2158-9992
publication_status: published
publisher: IEEE
status: public
title: The Analysis of Failure Mechanisms of Electrical Connectors in Long-term Use
  Field Vehicles
type: conference_editor_article
user_id: '83781'
year: '2022'
...
---
_id: '597'
abstract:
- lang: eng
  text: "This paper is aimed to discuss current research using data mining techniques
    and industry statistics in production environments. The general research approach
    is based on the idea of using data mining processes and techniques of industry
    statistics to find rare and hidden patterns behind failures of complex components.
    A case study will be applied to illustrate how the technique is carried out and
    where the limits of this approach occur. The case study deals with a component
    supplier of printing machines, which received an increasing number of client complaints,
    all related to one distinct problem. The observed failures seem to occur only
    among clients with very high quality standards. The affected component undergoes
    a very complex production process with several steps in different departments.
    Every single production unit records data information from multiple process variables
    and at different points in time. In the beginning there was no understanding of
    the failure causes in production at all. Therefore a huge amount of production
    data had to be analyzed to find the pattern that discloses the failure.\r\nThe
    data mining process starts with a first step in which the given data sets are
    prepared and then cleaned. Followed up by building a prediction model. The aim
    is to detect the root causes for failures and to predict potential failures in
    affected components. This paper shows how to use data mining to get the answer
    on pressing production failures.\r\n"
author:
- first_name: Eva
  full_name: Scheideler, Eva
  id: '61522'
  last_name: Scheideler
- first_name: Andrea
  full_name: Ahlemeyer-Stubbe, Andrea
  last_name: Ahlemeyer-Stubbe
citation:
  ama: 'Scheideler E, Ahlemeyer-Stubbe A. Data Mining: A Potential Detector to Find
    Failure in Complex Components. In: Padoano E, Villmer FJ, Department of Production
    Engineering and Management, Hochschule Ostwestfalen-Lippe, eds. <i>Production
    Engineering and Management : Proceedings, 5th International Conference, October
    1 and 2, 2015, Trieste, Italy</i>. Hochschule Ostwestfalen-Lippe; 2015:163-174.'
  apa: 'Scheideler, E., &#38; Ahlemeyer-Stubbe, A. (2015). Data Mining: A Potential
    Detector to Find Failure in Complex Components. In E. Padoano, F.-J. Villmer,
    Department of Production Engineering and Management, &#38; Hochschule Ostwestfalen-Lippe
    (Eds.), <i>Production engineering and management : proceedings, 5th international
    conference, October 1 and 2, 2015, Trieste, Italy</i> (Issue 1, pp. 163–174).
    Hochschule Ostwestfalen-Lippe.'
  bjps: '<b>Scheideler E and Ahlemeyer-Stubbe A</b> (2015) Data Mining: A Potential
    Detector to Find Failure in Complex Components. In Padoano E et al. (eds), <i>Production
    Engineering and Management : Proceedings, 5th International Conference, October
    1 and 2, 2015, Trieste, Italy</i>. Lemgo: Hochschule Ostwestfalen-Lippe, pp. 163–174.'
  chicago: 'Scheideler, Eva, and Andrea Ahlemeyer-Stubbe. “Data Mining: A Potential
    Detector to Find Failure in Complex Components.” In <i>Production Engineering
    and Management : Proceedings, 5th International Conference, October 1 and 2, 2015,
    Trieste, Italy</i>, edited by Elio Padoano, Franz-Josef Villmer, Department of
    Production Engineering and Management, and Hochschule Ostwestfalen-Lippe, 163–74.
    Lemgo: Hochschule Ostwestfalen-Lippe, 2015.'
  chicago-de: 'Scheideler, Eva und Andrea Ahlemeyer-Stubbe. 2015. Data Mining: A Potential
    Detector to Find Failure in Complex Components. In: <i>Production engineering
    and management : proceedings, 5th international conference, October 1 and 2, 2015,
    Trieste, Italy</i>, hg. von Elio Padoano, Franz-Josef Villmer, Department of Production
    Engineering and Management, und Hochschule Ostwestfalen-Lippe, 163–174. Lemgo:
    Hochschule Ostwestfalen-Lippe.'
  din1505-2-1: '<span style="font-variant:small-caps;">Scheideler, Eva</span> ; <span
    style="font-variant:small-caps;">Ahlemeyer-Stubbe, Andrea</span>: Data Mining:
    A Potential Detector to Find Failure in Complex Components. In: <span style="font-variant:small-caps;">Padoano,
    E.</span> ; <span style="font-variant:small-caps;">Villmer, F.-J.</span> ; <span
    style="font-variant:small-caps;">Department of Production Engineering and Management</span>
    ; <span style="font-variant:small-caps;">Hochschule Ostwestfalen-Lippe</span>
    (Hrsg.): <i>Production engineering and management : proceedings, 5th international
    conference, October 1 and 2, 2015, Trieste, Italy</i>. Lemgo : Hochschule Ostwestfalen-Lippe,
    2015, S. 163–174'
  havard: 'E. Scheideler, A. Ahlemeyer-Stubbe, Data Mining: A Potential Detector to
    Find Failure in Complex Components, in: E. Padoano, F.-J. Villmer, Department
    of Production Engineering and Management, Hochschule Ostwestfalen-Lippe (Eds.),
    Production Engineering and Management : Proceedings, 5th International Conference,
    October 1 and 2, 2015, Trieste, Italy, Hochschule Ostwestfalen-Lippe, Lemgo, 2015:
    pp. 163–174.'
  ieee: 'E. Scheideler and A. Ahlemeyer-Stubbe, “Data Mining: A Potential Detector
    to Find Failure in Complex Components,” in <i>Production engineering and management :
    proceedings, 5th international conference, October 1 and 2, 2015, Trieste, Italy</i>,
    Trieste, Italy, 2015, no. 1, pp. 163–174.'
  mla: 'Scheideler, Eva, and Andrea Ahlemeyer-Stubbe. “Data Mining: A Potential Detector
    to Find Failure in Complex Components.” <i>Production Engineering and Management :
    Proceedings, 5th International Conference, October 1 and 2, 2015, Trieste, Italy</i>,
    edited by Elio Padoano et al., no. 1, Hochschule Ostwestfalen-Lippe, 2015, pp.
    163–74.'
  short: 'E. Scheideler, A. Ahlemeyer-Stubbe, in: E. Padoano, F.-J. Villmer, Department
    of Production Engineering and Management, Hochschule Ostwestfalen-Lippe (Eds.),
    Production Engineering and Management : Proceedings, 5th International Conference,
    October 1 and 2, 2015, Trieste, Italy, Hochschule Ostwestfalen-Lippe, Lemgo, 2015,
    pp. 163–174.'
  ufg: '<b>Scheideler, Eva/Ahlemeyer-Stubbe, Andrea</b>: Data Mining: A Potential
    Detector to Find Failure in Complex Components, in: <i>Padoano, Elio u. a. (Hgg.)</i>:
    Production engineering and management : proceedings, 5th international conference,
    October 1 and 2, 2015, Trieste, Italy, Lemgo 2015,  S. 163–174.'
  van: 'Scheideler E, Ahlemeyer-Stubbe A. Data Mining: A Potential Detector to Find
    Failure in Complex Components. In: Padoano E, Villmer FJ, Department of Production
    Engineering and Management, Hochschule Ostwestfalen-Lippe, editors. Production
    engineering and management : proceedings, 5th international conference, October
    1 and 2, 2015, Trieste, Italy. Lemgo: Hochschule Ostwestfalen-Lippe; 2015. p.
    163–74.'
conference:
  end_date: 2015-10-02
  location: Trieste, Italy
  name: '5th International Conference "Production Engineering and Management" '
  start_date: 2015-10-01
corporate_editor:
- Department of Production Engineering and Management
- Hochschule Ostwestfalen-Lippe
date_created: 2019-02-19T07:15:57Z
date_updated: 2024-03-22T13:12:47Z
department:
- _id: DEP7000
- _id: DEP1306
editor:
- first_name: Elio
  full_name: Padoano, Elio
  last_name: Padoano
- first_name: Franz-Josef
  full_name: Villmer, Franz-Josef
  id: '14290'
  last_name: Villmer
issue: '1'
keyword:
- Data mining
- production failure
- multi-variant analysis
- multivariate process control
- predictive modelling
- case study
language:
- iso: eng
main_file_link:
- open_access: '1'
  url: https://www.hs-owl.de/fileadmin/diman/Veroeffentlichungen/PEM_Tagung_zusammen2015.pdf
oa: '1'
page: 163-174
place: Lemgo
publication: 'Production engineering and management : proceedings, 5th international
  conference, October 1 and 2, 2015, Trieste, Italy'
publication_identifier:
  isbn:
  - 978-3-941645-11-0
publication_status: published
publisher: Hochschule Ostwestfalen-Lippe
related_material:
  link:
  - relation: contains
    url: https://www.hs-owl.de/fileadmin/diman/Veroeffentlichungen/PEM_Tagung_zusammen2015.pdf
status: public
title: 'Data Mining: A Potential Detector to Find Failure in Complex Components'
type: conference
user_id: '83781'
year: '2015'
...
